KJK manufactures cutter bodies in aluminum and steel in different diameters with 3, 6, 8, 10 and 12 cartridge configurations for face and shoulder and wiper milling. However, there is also a special CT-cartridge with 75° lead angle and 0.2 mm by 45° chamfer for semi-finish milling operations where the surface has to be prepared ready for a defined finish and flatness specification.
We are engaged in offering a range of Face Mill Arbor that is manufactured using quality engineering steel. These are considered to be perfect for high speed, safe and efficient milling, designed and fabricated as per ISO standards. These Face Mill Arbors find extensive application in conventional milling machines and CNC machining centers. These are manufactured in shorter version (Stub Milling Arbor) and longer version (Long Milling arbor).
By incorporating, very compact insert / cartridge into its latest multiple tooth milling cutter system is able to run at up to double the speed of a normal face mill due to the number of inserts it can carry maintaining the same rate of feed per tooth.
The Rotary Milling cutters are shipped complete with bodies, cartridges and wiper inserts.
The new cutters from KJK has high-precision body and the PCD cartridge special designs enable the customers to achieve high-cutting depth, required surface roughness and percentage of contact area.
The cutter body design also has a minimum number of separate components and utilizes high-precision stress-free friction clamping, giving a simple fine adjustment of each cutting edge for perfect "flat" running and minimal creation of rags or burrs.
KJK cutter bodies are mostly in aluminum and ranging in diameters from 63 mm with eight teeth to 125 mm with 16 teeth. The largest cutter can also be specified with an additional two teeth depending on the application. The positive interlocking of each PCD-cartridge unit requires a low-torque setting that prevents the cartridge moving on final tightening and ensures each cartridge unit is set to the same height, precisely.
KJK milling cutters are extensively used in automotive applications to produce joint faces on transmission housings, cylinder heads and crankcases as well as the milling of valve bodies where the high demands of surface finish with excellent predictable tool life contribute to higher spindle utilization with minimal downtime.
Three different variations are available with 45°, 60° and 90° lead angles and with a variety of inserts / cartridges.
Re-grinding and re-tipping service of PCD and PCBN cartridges are offered to all our customers.